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A microchip can consist of millions of
transistors, creating a digital circuit. Silicon wafers go through many stages
before the fabrication process is finished. A wafer is covered with a light
sensitive chemical known as photoresist. Then, a specific shadow is cast upon
the wafer.
The photoresist will react to the pattern
of light and shadow, and harden or not depending on which area it's located in.
The still soluble portions of the photoresist are then washed away, and the
wafer is exposed to various chemicals that react with the silicon. Any hardened
photoresist will protect the silicon it still covers. Once this protection is no
longer needed, the remaining resist is removed, and the process starts
again.
The field of layout design is designing
the pattern of light and shadow that is cast onto the silicon wafer. Since
individual "masks" are used to cast these shadows, this type of work is also
known as "mask design." While an circuit designer will design what the circuit
does, a layout designer will design the physical geometry of the shapes created
onto the silicon.
As such, an understanding of electronics
is required. One very important consideration is resistance and capacitance.
They will slow down a signal, making the chip respond slower. This will affect
the speed of the chip. While functionally it works, it could be the difference
between a 200MHz part and a 266MHz part. A layout designer must keep that in
mind, while drawing the layout.
Layout design is an interesting field to
get into. This series of web pages are an introduction into the field, and are
intended as a "pre class" and as a learning aid for someone currently in
training. For a formal class, contact your local college or university.
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